The Flapspeed® Pro With Integrated Saturation Curve Solver, Meeting Bac5730-2 Rev D
Shockform is the proud manufacturer (OEM) of the FlapSpeed® PRO. The only closed loop RPM controller designed specifically for Rotary Flapper Peening and meeting Boeing BAC5730-2 rev D, new method A.
The new completely re-designed FlapSpeed® PRO offers many significant improvements over our older models. The most notable improvement is the incorporation of a saturation curve solver in the control software. Generating a saturation curve to ensure proper intensity has never been easier and faster. The FlapSpeed PRO also features a much smaller handpiece grinder along with a 25 ft (7.7 m) cord for increased flexibility. The interior includes a foam with space for flaps, mandrels, magnetic block, magnifier, almen gage and almen strips. The complete unit is now much smaller at 27 lbs (12.3 kg) fully loaded and it travels very comfortably with its integrated wheels and handle.
… [The FlapSpeed® Controller] not only takes a lot of operator variability out of the process, but also allows their supervisors to sleep better at night.
The FlapSpeed® PRO has the following features:
- Meets and exceeds all existing Flapper Peening Requirements:
SAE AMS 2430, SAE AMS 2590, SAE AMS 2592, Airbus SMR 51-29-11, NADCAP AC 7117/3, NADCAP AC 7117/4, NADCAP AC 7117/5, Boeing BAC5730-2 rev D, MIL-R-81841, MIL-S-13165, Air Force TO 1-1-691, BAEP 2008 (Beechcraft), BAPS 185-002 (Bombardier), J441, J442, J443, J2597 as well as all OEM and Military Requirements including NATO Stock Number NSN 5130-20-012-8893 - Large robust 5.7 inch (145mm) QVGA color touch screen user interface
- Integrated Saturation Curve Solver with 2 types of magnetic correction (3M/SAE AMS2590 and 0.77)
- Small and powerful handpiece grinder with 25 ft (7.7m) cord
- Optimal rotational speed maintained at all times
- Automatically stops and sounds an alarm, if process limits are not respected
- Records critical process data to USB key
- Stopwatch and Countdown timer
- Multiple Languages and Measurement Units (inches and millimeters)
- Certificate of Calibration and User Manual
- Electrical supply from 110V to 220V, 50-60Hz
- Warranty of 1 year
We have the FlapSpeed® PRO in stock for fast delivery.
The Flap Peen equipment that Shockform produces is top notch, we have been using these since 2009 the units have proved to be all they are advertised as. They have been a HUGE IMPROVEMENT in our metal finishing program at L3 Harris supporting the U.S.A.F. and our Allied armed forces. They also offer complete training on all of their products and great people to do business with.
We love the PRO model. We upgraded from your older unit so this was a huge upgrade.The new lightweight setup is great for traveling and taking from one jobsite to another.
AVAILABLE KITS
FlapSpeed PRO kit #102 (FPK-PRO-102)
- 1 FlapSpeed PRO
- 1 Magnifier 10X
- 1 Screwdriver
- 1 Vice Grip
- Only the straight handpiece or the 90 degree handpiece.
FlapSpeed PRO kit #103 (FPK-PRO-103)
- 1 FlapSpeed PRO
- 1 Magnifier 10X
- 1 Screwdriver
- 1 Vice Grip
- 100 Almen strips
- 10 Flaps (9/16×1 1/4)
- 1 mandrel for 9/16×1 1/4 flaps
- 1 magnetic block
- Only the straight handpiece or the 90 degree handpiece.
FlapSpeed® PRO (FPK-PRO-104)
- 1 FlapSpeed PRO
- 1 Magnifier 10X
- 1 Screwdriver
- 1 Vice Grip
- 100 Almen strips
- 10 Flaps (9/16×1 1/4)
- 1 mandrel for 9/16×1 1/4 flaps
- 1 magnetic block
- 1 TSP-3B Almen Gage
- Only the straight handpiece or the 90 degree handpiece.
FlapSpeed PRO kit #105 (FPK-PRO-105)
- 1 FlapSpeed PRO
- 1 Magnifier 10X
- 1 Screwdriver
- 1 Vice Grip
- 100 Almen strips
- 10 Flaps (9/16×1 1/4)
- 1 mandrel for 9/16×1 1/4 flaps
- 1 magnetic block
- 1 TSP-3B Almen Gage
- Both the straight handpiece and 90 degree handpiece
Images / Photos
| Controller Dimensions | L22.0″ × W14.0″ × H9.0″(L559mm × W356mm × H229mm) |
|---|---|
| Controller Weight | 21 lbs (9.5 Kg) empty, 27 lbs (12.3 kg) fully loaded |
| Protection | Weather proof Impact resistant NK-7 Resin Exterior |
| CPU | TI AM3517 |
| Control Signal | Closed Loop Feedback using Proprietary Control Software |
| Response Time | 0.3 to 0.5 sec |
| Repeatability | +/- 50 RPM |
| RPM Monitoring | Continuous |
| Alarm | Ajustable when RPM is out of range |
| User Input curves | Almen Intensity vs. RPM for 5 operators |
| Data Recording | Yes, through included 2 Gb. Memory key |
| Real-Time Clock | Yes |
| Brightness Adjustment | Yes |
| Calibration Setup | Yes |
| Memory | Flash = 256Mb DDR2 |
| Display | 5.7 inch QVGA Color Display |
| Keyboard | Touch Screen |
| Motor Type | Brushless |
| Motor Input | 3.0 amp DC |
| Operating Temp. | 32°F to 122°F (0°C to +50°C) |
| Sensor Type | Integrated in motor |
| Handpiece Cord Length | 25 Ft (7.7m) |
| Electrical Input | 100-240V, 50/60 Hz, 3.1A |
| Certification | CE |
| Specifcations | SAE AMS 2590, SAE AMS 2592, Airbus SMR 51-29-11, NADCAP AC7117/4, Boeing BAC5730-2 rev D, MIL-R-81841, Air Force TO 1-1-691, BAEP 2008 (Beechcraft), BAPS 185-002 (Bombardier), J441, J442, J443, J2597 |
| Picture | Model No. | Product: Monitors |
|---|---|---|
 |
FGR-PRO-00 | Additional Handpiece Grinder – Straight |
 |
FGR-PRO-90 | Additional Handpiece Grinder – 90 Deg. |
 |
FPMagnetic-1000 | Magnetic Strip Holder 2″ X 7″ X 1″ |
 |
FLAP-100 | 9/16″ X 1″ Roto Peen Flap |
 |
FLAP-125 | 9/16″ X 1-1/4″ Roto Peen Flap |
 |
FLAP-200 | 1″ X 2″ Roto Peen Flap |
 |
FPM-100-3 | Mandrel 7212 for 9/16″ X 1″ Flap |
 |
FPM-125-3 | Mandrel 7210 for 9/16″ X 1-1/4″ Flap |
 |
FPM-200-3.5 | Mandrel 7211 for 1″ X 2″ Flap |
 |
FPG-1000 | Almen Gage |
 |
Strips A-1 | Almen Strips |
PARTIAL LIST OF COMPANIES ALREADY USING
THE FLAPSPEED® PRO FOR ROTARY FLAPPER PEENING
