The Spiker®-ES Controlled Pneumatic Needle Peening, for on-aircraft operations and engines mounted

Shockform is the proud inventor and manufacturer (OEM) of the Spiker®-ES.

The only needle peening tool designed to peen hard-to-reach geometries and eliminate the risk of FOD.

The Spiker®-ES has been developed with aero engines manufacturers for repairs directly on the engine with no risk of Foreign Object Damage (FOD). With the Spiker®-ES, peening is performed using tungsten carbide needles and the process parameters are continuously monitored, controlled and recorded. The Spiker®-ES allows the needle peening of complex geometries where flapper peening is usually impossible on engine components but also on aircraft wing, internal structure and on landing gears.

The Spiker®-ES also includes Shockform’s latest innovation: the E-Strip®, a real-time peening intensity measurement device calculating the intensity in seconds, thus saving a huge amount of time. The E-Strip® offers a more reliable feature for your peening activities and it is also meant to replace single use Almen strips, making needle peening with the Spiker®-ES more eco-friendly and green.

 

Process Advantages:
• Fast and Effective Repair Peening
• Reliable and Repeatable
• Peening intensity measurement in real time
• Minimal Risk of Foreign Object Damage (FOD)
• Very Smooth Surface Finish
• Deep Surface Residual Stresses
• Fatigue Life that is equivalent and often much better than conventional techniques
• Easy application on aero-engine components with significant cost saving potential.

Equipment Advantages:
• Certified AMS 2545, Nadcap 7117/6, J441, J442, J443, J2597
• Small Head for Hard-to-Reach Areas
• Each Needle Tracked Individually
• User Friendly Color Interface
• Process Data Saved to USB key
• Easy to Print Report
• Everything included in one Small Case.

 

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Process Advantages:
• Fast and Effective Repair Peening
• Reliable and Repeatable
• Peening intensity measurement in real time
• Minimal Risk of Foreign Object Damage (FOD)
• Very Smooth Surface Finish
• Deep Surface Residual Stresses
• Fatigue Life that is equivalent and often much better than conventional techniques
• Easy application on aero-engine components with significant cost saving potential.

Equipment Advantages:
• Certified AMS 2545, Nadcap 7117/6, J441, J442, J443, J2597
• Small Head for Hard-to-Reach Areas
• Each Needle Tracked Individually
• User Friendly Color Interface
• Process Data Saved to USB key
• Easy to Print Report
• Everything included in one Small Case.

 

Formulaire de application

Available kits

  • SPIKER®-ES (SPK-105)

    The Spiker®-ES SPK-105 kit includes all the components of the SPK-104 kit plus a second handpiece.

  • SPIKER®-ES (SPK-104)

    The Spiker®-ES SPK-104 kit includes all the components of the SPK-102 kit plus an Almen Gage TSP3B (FPG-1000), 100 Almen strips (A-1), a magnetic holder (FPM-1000) and an extra set of caps (SPK-LH4-3CK).

    It features a large and robust color touch screen user interface with an integrated stopwatch and countdown timer and a saturation curve solver for intensity calculations. It offers the choice of multiple languages and measurement units, USB data recording of process parameters and a 25 feet cable (SPK-CA) between the handpiece and the controller. The handpiece has a small and powerful linear head with 4 needles and 3 interchangeable caps (SPK-LH4-3CK) to peen on flat surfaces, inner radii and outer radii.

    The unit also comes with a 10X Magnifier (MAG-10X), a USB key (PRO-044), an electrical power cord (PRO-018), an air filter (SPK-065), Allen keys (SPK-060-AK1.5 and SPK-060-AK1.3) a Certificate of Calibration traceable to NIST, Certificates of Conformance and a User Manual.

    The Spiker® SPK-104 also includes an Almen Gage TSP3B (FPG-1000), 100 Almen strips (A-1), a magnetic block (FPM-1000) and an extra set of caps (SPK-LH4-3CK).

    Electrical supply 110V to 220V, 50-60Hz, Weight = 34 lbs, Dimensions: 22 in x 14 in x 9 in

    * An additional Single needle handpiece may be purchased separately.

  • SPIKER®-ES (SPK-102)

    The only pneumatic needle tool invented for controlled pneumatic needle peening, straightening and forming. The Spiker®-ES SPK-102 is for companies that already have an Almen gage, Almen strips and a magnetic block.

    It features a large and robust color touch screen user interface with an integrated stopwatch and countdown timer and a saturation curve solver for intensity calculations. It offers the choice of multiple languages and measurement units, USB data recording of process parameters and a 25 feet cable (SPK-CA) between the handpiece and the controller. The handpiece has a small and powerful linear head with 4 needles and 3 interchangeable caps (SPK-LH4-3CK) to peen on flat surfaces, inner radii and outer radii.

    The unit also comes with a 10X Magnifier (MAG-10X), a USB key (PRO-044), an electrical power cord (PRO-018), an air filter (SPK-065), Allen keys (SPK-060-AK1.5 and SPK-060-AK1.3) a Certificate of Calibration traceable to NIST and a User Manual.

    Electrical supply 110V to 220V, 50-60Hz, Weight = 24 lbs, Dimensions: 22 in x 14 in x 9 in

    * An additional Single needle handpiece may be purchased separately.

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  • Accessories
    Picture Model No. Product: Monitors
    SPK-047-NEEDLE Full carbide needle 0.60 mm tip (equivalent to S230)
    SPK-047-NEEDLES, x4 Full carbide needle 0.60 mm tip (equivalent to S230)
    SPK-LH4-HEAD Hand piece with 4 needles linear head (radius,flat surface)
    SPK-SH1-HEAD Hand piece with (1) single needle head (corner)
    SPK-LH4-3CK Kit of 3 bottom cap for Spiker Head (Flat, Inner Radius, Corner Edge)
    SPK-022 Separate bottom cap for Spiker Head Flat SPK-H104F
    SPK-020 Separate bottom cap for Spiker Head Inner Radius SPK-H104R
    SPK-021 Separate bottom cap for Spiker Head Corner Edge SPK-H104E
    SPK-CABLE AIR/ELEC Additional hand piece cable 25 feet (7.7 meters)
    SPK-065 Additional Air Filter
    FPM-1000 Magnetic Strip Holder 2″ X 7″ X 1″
    FPG-1000 Almen Gage
    Strips A-1 Almen Strips
  • Specifications
    Controller Dimensions L22.0″ × W14.0″ × H9.0″(L559mm × W356mm × H229mm)
    Controller Weight 21 lbs (9.5 Kg) empty, 34 lbs (15.4 kg) fully loaded
    Protection Weather proof Impact resistant NK-7 Resin Exterior
    CPU Intel® Atom N2600 Dual Core
    Control Signal Closed Loop Pressure Feedback using Proprietary Control Software
    Response Time 0.3 to 0.5 sec
    Repeatability +/- 1 PSI
    Pressure Monitoring Continuous
    Alarm Ajustable when pressure is out of range or needles not moving
    User Input curves Almen Intensity vs. RPM for 5 operators
    Data Recording Yes, through included 2 Gb. Memory key
    Real-Time Clock Yes
    Brightness Adjustment Yes
    Calibration Setup Yes
    Memory Flash = 2GB Standard
    Display 7 inch 800×480 Color Display
    Keyboard Touch Screen
    Pressure Input 0-120 Psi
    Operating Temp. 32°F to 122°F (0°C to +50°C)
    Sensor Type Integrated in head
    Handpiece Cord Length 25 Ft (7.7m)
    Electrical Input 100-240V, 50/60 Hz, 3.0 A
    Certification CE
    Specification AMS 2545, Nadcap 7117/6
  • Videos
  • Photos
  • Screenshoot
  • Picture Model No. Product: Monitors
    SPK-047-NEEDLE Full carbide needle 0.60 mm tip (equivalent to S230)
    SPK-047-NEEDLES, x4 Full carbide needle 0.60 mm tip (equivalent to S230)
    SPK-LH4-HEAD Hand piece with 4 needles linear head (radius,flat surface)
    SPK-SH1-HEAD Hand piece with (1) single needle head (corner)
    SPK-LH4-3CK Kit of 3 bottom cap for Spiker Head (Flat, Inner Radius, Corner Edge)
    SPK-022 Separate bottom cap for Spiker Head Flat SPK-H104F
    SPK-020 Separate bottom cap for Spiker Head Inner Radius SPK-H104R
    SPK-021 Separate bottom cap for Spiker Head Corner Edge SPK-H104E
    SPK-CABLE AIR/ELEC Additional hand piece cable 25 feet (7.7 meters)
    SPK-065 Additional Air Filter
    FPM-1000 Magnetic Strip Holder 2″ X 7″ X 1″
    FPG-1000 Almen Gage
    Strips A-1 Almen Strips
  • Controller Dimensions L22.0″ × W14.0″ × H9.0″(L559mm × W356mm × H229mm)
    Controller Weight 21 lbs (9.5 Kg) empty, 34 lbs (15.4 kg) fully loaded
    Protection Weather proof Impact resistant NK-7 Resin Exterior
    CPU Intel® Atom N2600 Dual Core
    Control Signal Closed Loop Pressure Feedback using Proprietary Control Software
    Response Time 0.3 to 0.5 sec
    Repeatability +/- 1 PSI
    Pressure Monitoring Continuous
    Alarm Ajustable when pressure is out of range or needles not moving
    User Input curves Almen Intensity vs. RPM for 5 operators
    Data Recording Yes, through included 2 Gb. Memory key
    Real-Time Clock Yes
    Brightness Adjustment Yes
    Calibration Setup Yes
    Memory Flash = 2GB Standard
    Display 7 inch 800×480 Color Display
    Keyboard Touch Screen
    Pressure Input 0-120 Psi
    Operating Temp. 32°F to 122°F (0°C to +50°C)
    Sensor Type Integrated in head
    Handpiece Cord Length 25 Ft (7.7m)
    Electrical Input 100-240V, 50/60 Hz, 3.0 A
    Certification CE
    Specification AMS 2545, Nadcap 7117/6

Spiker®-ES Needle Peening for Controlled Pneumatic Needle Peening Features :

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