The Spiker®-ES Controlled Pneumatic Needle Peening, for on-aircraft operations and engines mounted
Shockform is the proud inventor and manufacturer (OEM) of the Spiker®-ES.
The only needle peening tool designed to peen hard-to-reach geometries and eliminate the risk of FOD.
The Spiker®-ES has been developed with aero engines manufacturers for repairs directly on the engine with no risk of Foreign Object Damage (FOD). With the Spiker®-ES, peening is performed using tungsten carbide needles and the process parameters are continuously monitored, controlled and recorded. The Spiker®-ES allows the needle peening of complex geometries where flapper peening is usually impossible on engine components but also on aircraft wing, internal structure and on landing gears.
The Spiker®-ES also includes Shockform’s latest innovation: the E-Strip®, a real-time peening intensity measurement device calculating the intensity in seconds, thus saving a huge amount of time. The E-Strip® offers a more reliable feature for your peening activities and it is also meant to replace single use Almen strips, making needle peening with the Spiker®-ES more eco-friendly and green.
Process Advantages:
• Fast and Effective Repair Peening
• Reliable and Repeatable
• Peening intensity measurement in real time
• Minimal Risk of Foreign Object Damage (FOD)
• Very Smooth Surface Finish
• Deep Surface Residual Stresses
• Fatigue Life that is equivalent and often much better than conventional techniques
• Easy application on aero-engine components with significant cost saving potential.
Equipment Advantages:
• Certified AMS 2545, Nadcap 7117/6, J441, J442, J443, J2597
• Small Head for Hard-to-Reach Areas
• Each Needle Tracked Individually
• User Friendly Color Interface
• Process Data Saved to USB key
• Easy to Print Report
• Everything included in one Small Case.


Process Advantages:
• Fast and Effective Repair Peening
• Reliable and Repeatable
• Peening intensity measurement in real time
• Minimal Risk of Foreign Object Damage (FOD)
• Very Smooth Surface Finish
• Deep Surface Residual Stresses
• Fatigue Life that is equivalent and often much better than conventional techniques
• Easy application on aero-engine components with significant cost saving potential.
Equipment Advantages:
• Certified AMS 2545, Nadcap 7117/6, J441, J442, J443, J2597
• Small Head for Hard-to-Reach Areas
• Each Needle Tracked Individually
• User Friendly Color Interface
• Process Data Saved to USB key
• Easy to Print Report
• Everything included in one Small Case.
Interested? Contact us now.
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Accessories
Picture Model No. Product: Monitors SPK-047-NEEDLE Full carbide needle 0.60 mm tip (equivalent to S230) SPK-047-NEEDLES, x4 Full carbide needle 0.60 mm tip (equivalent to S230) SPK-LH4-HEAD Hand piece with 4 needles linear head (radius,flat surface) SPK-SH1-HEAD Hand piece with (1) single needle head (corner) SPK-LH4-3CK Kit of 3 bottom cap for Spiker Head (Flat, Inner Radius, Corner Edge) SPK-022 Separate bottom cap for Spiker Head Flat SPK-H104F SPK-020 Separate bottom cap for Spiker Head Inner Radius SPK-H104R SPK-021 Separate bottom cap for Spiker Head Corner Edge SPK-H104E SPK-CABLE AIR/ELEC Additional hand piece cable 25 feet (7.7 meters) SPK-065 Additional Air Filter FPM-1000 Magnetic Strip Holder 2″ X 7″ X 1″ FPG-1000 Almen Gage Strips A-1 Almen Strips -
Specifications
Controller Dimensions L22.0″ × W14.0″ × H9.0″(L559mm × W356mm × H229mm) Controller Weight 21 lbs (9.5 Kg) empty, 34 lbs (15.4 kg) fully loaded Protection Weather proof Impact resistant NK-7 Resin Exterior CPU Intel® Atom N2600 Dual Core Control Signal Closed Loop Pressure Feedback using Proprietary Control Software Response Time 0.3 to 0.5 sec Repeatability +/- 1 PSI Pressure Monitoring Continuous Alarm Ajustable when pressure is out of range or needles not moving User Input curves Almen Intensity vs. RPM for 5 operators Data Recording Yes, through included 2 Gb. Memory key Real-Time Clock Yes Brightness Adjustment Yes Calibration Setup Yes Memory Flash = 2GB Standard Display 7 inch 800×480 Color Display Keyboard Touch Screen Pressure Input 0-120 Psi Operating Temp. 32°F to 122°F (0°C to +50°C) Sensor Type Integrated in head Handpiece Cord Length 25 Ft (7.7m) Electrical Input 100-240V, 50/60 Hz, 3.0 A Certification CE Specification AMS 2545, Nadcap 7117/6 - Videos
- Photos
- Screenshoot
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Picture Model No. Product: Monitors SPK-047-NEEDLE Full carbide needle 0.60 mm tip (equivalent to S230) SPK-047-NEEDLES, x4 Full carbide needle 0.60 mm tip (equivalent to S230) SPK-LH4-HEAD Hand piece with 4 needles linear head (radius,flat surface) SPK-SH1-HEAD Hand piece with (1) single needle head (corner) SPK-LH4-3CK Kit of 3 bottom cap for Spiker Head (Flat, Inner Radius, Corner Edge) SPK-022 Separate bottom cap for Spiker Head Flat SPK-H104F SPK-020 Separate bottom cap for Spiker Head Inner Radius SPK-H104R SPK-021 Separate bottom cap for Spiker Head Corner Edge SPK-H104E SPK-CABLE AIR/ELEC Additional hand piece cable 25 feet (7.7 meters) SPK-065 Additional Air Filter FPM-1000 Magnetic Strip Holder 2″ X 7″ X 1″ FPG-1000 Almen Gage Strips A-1 Almen Strips -
Controller Dimensions L22.0″ × W14.0″ × H9.0″(L559mm × W356mm × H229mm) Controller Weight 21 lbs (9.5 Kg) empty, 34 lbs (15.4 kg) fully loaded Protection Weather proof Impact resistant NK-7 Resin Exterior CPU Intel® Atom N2600 Dual Core Control Signal Closed Loop Pressure Feedback using Proprietary Control Software Response Time 0.3 to 0.5 sec Repeatability +/- 1 PSI Pressure Monitoring Continuous Alarm Ajustable when pressure is out of range or needles not moving User Input curves Almen Intensity vs. RPM for 5 operators Data Recording Yes, through included 2 Gb. Memory key Real-Time Clock Yes Brightness Adjustment Yes Calibration Setup Yes Memory Flash = 2GB Standard Display 7 inch 800×480 Color Display Keyboard Touch Screen Pressure Input 0-120 Psi Operating Temp. 32°F to 122°F (0°C to +50°C) Sensor Type Integrated in head Handpiece Cord Length 25 Ft (7.7m) Electrical Input 100-240V, 50/60 Hz, 3.0 A Certification CE Specification AMS 2545, Nadcap 7117/6
Spiker®-ES Needle Peening for Controlled Pneumatic Needle Peening Features :
