Spiker® Needle Peening for Controlled Pneumatic Needle Peening , Straightening and Forming
The Spiker® Controlled Pneumatic Needle Peening, Straightening and Forming Tool
Shockform is the proud inventor and manufacturer (OEM) of the Spiker®
The only needle peening tool designed to peen hard-to-reach geometries and eliminate the risk of FOD
The Spiker® is our most recent innovation. It has been developed with aero engines manufacturers for repairs directly on the engine with no risk of Foreign Object Damage (FOD). With the Spiker®, peening is performed using tungsten carbide needles and the process parameters are continuously monitored, controlled and recorded. The Spiker® allows the needle peening of complex geometries where flapper peening is usually impossible on engine components but also on aircraft wing, internal structure and on landing gears.
• Fast and Effective Repair Peening
• Reliable and Repeatable
• Minimal Risk of Foreign Object Damage (FOD)
• Very Smooth Surface Finish
• Deep Surface Residual Stresses
• Fatigue Life that is equivalent and often much better than conventional techniques
• Easy application on aero-engine components with significant cost saving potential.
• Small Head for Hard to Reach Areas
• Each Needle Tracked Individually
• User Friendly Color Interface
• Process Data Saved to USB key
• Easy to Print Report
• Everything Included in one Small Case
Hand piece with 4 needles linear head (radius,flat surface).
Hand piece with (1) single needle head (corner)
SPIKER® (SPK-104)
The only pneumatic needle tool invented for controlled pneumatic needle peening, straightening and forming. The Spiker® SPK-104 includes everything required to complete a peening job.
It features a large and robust color touch screen user interface with an integrated stopwatch and countdown timer and a saturation curve solver for intensity calculations. It offers the choice of multiple languages and measurement units, USB data recording of process parameters and a 25 feet cable (SPK-CA) between the handpiece and the controller. The handpiece has a small and powerful linear head with 4 needles and 3 interchangeable caps (SPK-LH4-3CK) to peen on flat surfaces, inner radii and outer radii.
The unit also comes with a 10X Magnifier (MAG-10X), a USB key (PRO-044), an electrical power cord (PRO-018), an air filter (SPK-065), Allen keys (SPK-060-AK1.5 and SPK-060-AK1.3) a Certificate of Calibration traceable to NIST, Certificates of Conformance and a User Manual.
The Spiker® SPK-104 also includes an Almen Gage TSP3B (FPG-1000), 100 Almen strips (A-1), a magnetic block (FPM-1000) and an extra set of caps (SPK-LH4-3CK).
Electrical supply 110V to 220V, 50-60Hz, Weight = 34 lbs, Dimensions: 22 in x 14 in x 9 in
* An additional Single needle handpiece may be purchased separately.
SPIKER® (SPK-102)
The only pneumatic needle tool invented for controlled pneumatic needle peening, straightening and forming. The Spiker® SPK-102 is for companies that already have an Almen gage, Almen strips and a magnetic block.
It features a large and robust color touch screen user interface with an integrated stopwatch and countdown timer and a saturation curve solver for intensity calculations. It offers the choice of multiple languages and measurement units, USB data recording of process parameters and a 25 feet cable (SPK-CA) between the handpiece and the controller. The handpiece has a small and powerful linear head with 4 needles and 3 interchangeable caps (SPK-LH4-3CK) to peen on flat surfaces, inner radii and outer radii.
The unit also comes with a 10X Magnifier (MAG-10X), a USB key (PRO-044), an electrical power cord (PRO-018), an air filter (SPK-065), Allen keys (SPK-060-AK1.5 and SPK-060-AK1.3) a Certificate of Calibration traceable to NIST and a User Manual.
Electrical supply 110V to 220V, 50-60Hz, Weight = 24 lbs, Dimensions: 22 in x 14 in x 9 in
* An additional Single needle handpiece may be purchased separately.
Accessories
| Product: Monitors | Picture | Model No. |
|---|---|---|
| Hand piece with 4 needles linear head (radius,flat surface) |  |
(SPK-LH4-HEAD) |
| Hand piece with (1) single needle head (corner) |  |
(SPK-SH1-HEAD) |
| Kit of 3 bottom cap for Spiker Head (Flat, Inner Radius, Corner Edge) |   |
(SPK-LH4-3CK) |
| Separate bottom cap for Spiker Head Flat SPK-H104F |  |
(SPK-022) |
| Separate bottom cap for Spiker Head Inner Radius SPK-H104R |  |
(SPK-020) |
| Separate bottom cap for Spiker Head Corner Edge SPK-H104E |   |
(SPK-021) |
| Additional hand piece cable 25 feet (7.7 meters) |  |
(SPK-CABLE AIR/ELEC) |
| Additional Air Filter |  |
(SPK-065) |
| Magnetic Strip Holder 2″ X 7″ X 1″ |  |
(FPM-1000) |
| Almen Gage |  |
(FPG-1000) |
| Almen Strips |  |
(Strips A-1) |
SPIKER® Features:
Screenshots
Spiker® Specifications
| Controller Dimensions | L22.0″ × W14.0″ × H9.0″(L559mm × W356mm × H229mm) |
| Controller Weight | 21 lbs (9.5 Kg) empty, 34 lbs (15.4 kg) fully loaded |
| Protection | Weather proof Impact resistant NK-7 Resin Exterior |
| CPU | Intel® Atom N2600 Dual Core |
| Control Signal | Closed Loop Pressure Feedback using Proprietary Control Software |
| Response Time | 0.3 to 0.5 sec |
| Repeatability | +/- 1 PSI |
| Pressure Monitoring | Continuous |
| Alarm | Ajustable when pressure is out of range or needles not moving |
| User Input curves | Almen Intensity vs. RPM for 5 operators |
| Data Recording | Yes, through included 2 Gb. Memory key |
| Real-Time Clock | Yes |
| Brightness Adjustment | Yes |
| Calibration Setup | Yes |
| Memory | Flash = 2GB Standard |
| Display | 7 inch 800×480 Color Display |
| Keyboard | Touch Screen |
| Pressure Input | 0-120 Psi |
| Operating Temp. | 32°F to 122°F (0°C to +50°C) |
| Sensor Type | Integrated in head |
| Handpiece Cord Length | 25 Ft (7.7m) |
| Electrical Input | 100-240V, 50/60 Hz, 3.0 A |
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