Spiker® Needle Peening for Controlled Pneumatic Needle Peening , Straightening and Forming | Shockform

Spiker® Needle Peening for Controlled Pneumatic Needle Peening , Straightening and Forming

Portable Peening Tools

The Spiker® Needle Peening for Controlled Pneumatic Needle Peening , Straightening and Forming

Shockform is the proud inventor and manufacturer (OEM) of the Spiker®

The only needle peening tool designed specifically for Controlled Pneumatic Needle Peening , Straightening and Forming without the risk of FOD

Process Advantages:

• Fast and Effective Repair Peening
• Reliable and Repeatable
• Minimal Risk of Foreign Object Damage (FOD)
• Very Smooth Surface Finish
• Deep Surface Residual Stresses
• Fatigue Life that is equivalent and often much better than conventional techniques
• Easy application on aero-engine components with significant cost saving potential.
Equipment Advantages:

• Small Head for Hard to Reach Areas
• Each Needle Tracked Individually
• User Friendly Color Interface
• Process Data Saved to USB key
• Easy to Print Report
• Everything Included in one Small Case

 

Spiker® Brochure

spiker-with-curve-solver-small
ams25-stamp-light-300x300

linear-head-in-radius-s

Hand piece with 4 needles linear head (radius,flat surface).

corner-head-on-part

Hand piece with (1) single needle head (corner)

SPIKER® (SPK-104)

 

The only pneumatic needle tool invented for controlled pneumatic needle peening, straightening and forming. The Spiker® SPK-104 includes everything required to complete a peening job.

It features a large and robust color touch screen user interface with an integrated stopwatch and countdown timer and a saturation curve solver for intensity calculations. It offers the choice of multiple languages and measurement units, USB data recording of process parameters and a 25 feet cable (SPK-CA) between the handpiece and the controller. The handpiece has a small and powerful linear head with 4 needles and 3 interchangeable caps (SPK-LH4-3CK) to peen on flat surfaces, inner radii and outer radii.

The unit also comes with a 10X Magnifier (MAG-10X), a USB key (PRO-044), an electrical power cord (PRO-018), an air filter (SPK-065), Allen keys (SPK-060-AK1.5 and SPK-060-AK1.3) a Certificate of Calibration traceable to NIST, Certificates of Conformance and a User Manual.

The Spiker® SPK-104 also includes an Almen Gage TSP3B (FPG-1000), 100 Almen strips (A-1), a magnetic block (FPM-1000) and an extra set of caps (SPK-LH4-3CK).

Electrical supply 110V to 220V, 50-60Hz, Weight = 34 lbs, Dimensions: 22 in x 14 in x 9 in

* An additional Single needle handpiece may be purchased separately.

SPIKER® (SPK-102)

 

The only pneumatic needle tool invented for controlled pneumatic needle peening, straightening and forming. The Spiker® SPK-102 is for companies that already have an Almen gage, Almen strips and a magnetic block.

It features a large and robust color touch screen user interface with an integrated stopwatch and countdown timer and a saturation curve solver for intensity calculations. It offers the choice of multiple languages and measurement units, USB data recording of process parameters and a 25 feet cable (SPK-CA) between the handpiece and the controller. The handpiece has a small and powerful linear head with 4 needles and 3 interchangeable caps (SPK-LH4-3CK) to peen on flat surfaces, inner radii and outer radii.

The unit also comes with a 10X Magnifier (MAG-10X), a USB key (PRO-044), an electrical power cord (PRO-018), an air filter (SPK-065), Allen keys (SPK-060-AK1.5 and SPK-060-AK1.3) a Certificate of Calibration traceable to NIST and a User Manual.

Electrical supply 110V to 220V, 50-60Hz, Weight = 24 lbs, Dimensions: 22 in x 14 in x 9 in

* An additional Single needle handpiece may be purchased separately.

Accessories

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Product: Monitors Picture Model No.
Hand piece with 4 needles linear head (radius,flat surface) straight-handpiece (SPK-LH4-HEAD)
Hand piece with (1) single needle head (corner) single-handpiece  (SPK-SH1-HEAD)
 Kit of 3 bottom cap for Spiker Head (Flat, Inner Radius, Corner Edge) flat-capinner-radius-capinner-radius-cap  (SPK-LH4-3CK)
 Separate bottom cap for Spiker Head Flat SPK-H104F flat-capflat-cap-2  (SPK-022)
 Separate bottom cap for Spiker Head Inner Radius SPK-H104R inner-radius-capinner-radius-cap-2  (SPK-020)
Separate bottom cap for Spiker Head Corner Edge SPK-H104E corner-edge-capcorner-edge-cap-2 (SPK-021)
Additional  hand piece cable 25 feet (7.7 meters) cable (SPK-CABLE AIR/ELEC)
Additional Air Filter air-filter (SPK-065)
Magnetic Strip Holder 2″ X 7″ X 1″ (FPM-1000)
Almen Gage (FPG-1000)
Almen Strips (Strips A-1)

SPIKER® Features:

Screenshots

Spiker® Specifications

 

Controller Dimensions L22.0″ × W14.0″ × H9.0″(L559mm × W356mm × H229mm)
Controller Weight 21 lbs (9.5 Kg) empty, 34 lbs (15.4 kg) fully loaded
Protection Weather proof Impact resistant NK-7 Resin Exterior
CPU Intel® Atom N2600 Dual Core
Control Signal Closed Loop Pressure Feedback using Proprietary Control Software
Response Time  0.3 to 0.5 sec
Repeatability +/- 1 PSI
Pressure Monitoring Continuous
Alarm Ajustable when pressure is out of range or needles not moving
User Input curves Almen Intensity vs. RPM for 5 operators
Data Recording Yes, through included 2 Gb. Memory key
Real-Time Clock Yes
Brightness Adjustment Yes
Calibration Setup Yes
Memory Flash = 2GB Standard
Display 7 inch 800×480 Color Display
Keyboard Touch Screen
Pressure Input 0-120 Psi
Operating Temp. 32°F to 122°F (0°C to +50°C)
Sensor Type Integrated in head
Handpiece Cord Length 25 Ft (7.7m)
Electrical Input 100-240V, 50/60 Hz, 3.0 A