Spiker® Needle Peening for Aeroengine Repairs

Portable Peening Tools

The Spiker® Needle Peening for Controlled Pneumatic Needle Peening , Straightening and Forming

Shockform is the proud inventor and manufacturer (OEM) of the Spiker®

The Only needle peening tool designed specifically for Aeroengine repairs without the risk of FOD

The Spiker® is a needle peening tool that was designed for on-aicraft peening of aero-engine components


spiker-with-curve-solver-small

 

Equipment Advantages:
• Small Head for Hard to Reach Areas
• Each Needle Tracked Individually
• User Friendly Color Interface
• Process Data Saved to USB key
• Easy to Print Report
• Everything Included in one Small Case

Process Advantages:
• Fast and Effective Repair Peening
• Reliable and Repeatable
• Minimal Risk of Foreign Object Damage (FOD)
• Very Smooth Surface Finish
• Deep Surface Residual Stresses
• Fatigue Life that is equivalent and often much better than conventional techniques
• Easy application on aero-engine components with significant cost saving potential.

Spiker® Brochure

SPIKER® (SPK-104)

 

The only dedicated pneumatic needle tool invented for Controlled Pneumatic Needle peening,Straightening and Forming.

Includes a large robust 7” QVGA color touch screen user interface, Integrated Saturation Curve Solver, Small and powerful handpiece with 4 needles linear head and 3 interchangeable caps, cable 25 feet (SPK-CA), USB data recording, Stopwatch and Countdown timer, Multiple Languages and Measurement Units, Certificate of Calibration and User Manual. Basic Kits: 1 extra bottom caps kit (SPK-BC1-04K), Allen Key (SPK-AK), Magnifier 10X (SPK-10x), USB Key (SPK-key) Electrical Power Cord (SPK-PWCord), and an air filter. Electrical supply from 110V to 220V, 50-60Hz.

KIT-104 also includes: 1 kit of spare needles (SPK-N230-04K), 100 Almen Strips (A-1), 1 Magnetic block (FPM-1000), Almen gage TSP-3B FPG-1000 meeting Aerospace Standard
Weight: 34 lbs,
Dimensions: 23 in x 14 in x 9 in
* An additional Single needle handpiece may be
purchased separately.

SPIKER® (SPK-102)

 

The only dedicated pneumatic needle tool invented for Controlled Pneumatic Needle peening,Straightening and Forming.

Includes a large robust 7″ QVGA color touch screen user interface, Integrated Saturation Curve Solver, Small and powerful handpiece with 4 needles linear head and 3 interchangeable caps, cable 25 feet (SPK-CA), USB data recording, Stopwatch and Countdown timer, Multiple Languages and Measurement Units, Certificate of Calibration and User Manual. Basic Kits: 1 extra bottom caps kit (SPK-BC1-04K), Allen Key (SPK-AK), Magnifier 10X (SPK-10x), USB Key (SPK-key) Electrical Power Cord (SPK-PWCord), and an air filter. Electrical supply from 110V to 220V, 50-60Hz.

Weight: 24 lbs,
Dimensions: 22 in x 14 in x 9 in
* An additional Single needle handpiece may be
purchased separately.

Accessories

​​​​​​​​​

Product: Monitors Picture Model No.
Hand piece with 4 needles linear head straight-handpiece (SPK-LH-04)
Hand piece with (1) single needle head single-handpiece  (SPK-LH-01)
 Kit of 3 bottom cap for Spiker Head (Flat, Inner Radius, Corner Edge) flat-capinner-radius-capinner-radius-cap  (SPK-LH-C04K)
 Separate bottom cap for Spiker Head Flat SPK-H104F flat-capflat-cap-2  (SPK-LH-C04F)
 Separate bottom cap for Spiker Head Inner Radius SPK-H104R inner-radius-capinner-radius-cap-2  (SPK-LH-C04F)
Separate bottom cap for Spiker Head Corner Edge SPK-H104E corner-edge-capcorner-edge-cap-2 (SPK-LH-C04R)
Additional  hand piece cable 25 feet (7.7 meters) cable (SPK-CA)
Additional Air Filter air-filter (SPK-065)
Magnetic Strip Holder 2″ X 7″ X 1″ (FPMagnetic-1000)
Almen Gage (FPG-1000)
Almen Strips (Strips A-1)

SPIKER® Features:

Screenshots

Spiker® Specifications

 

Controller Dimensions L22.0″ × W14.0″ × H9.0″(L559mm × W356mm × H229mm)
Controller Weight 21 lbs (9.5 Kg) empty, 34 lbs (15.4 kg) fully loaded
Protection Weather proof Impact resistant NK-7 Resin Exterior
CPU Intel® Atom N2600 Dual Core
Control Signal Closed Loop Pressure Feedback using Proprietary Control Software
Response Time  0.3 to 0.5 sec
Repeatability +/- 1 PSI
Pressure Monitoring Continuous
Alarm Ajustable when pressure is out of range or needles not moving
User Input curves Almen Intensity vs. RPM for 5 operators
Data Recording Yes, through included 2 Gb. Memory key
Real-Time Clock Yes
Brightness Adjustment Yes
Calibration Setup Yes
Memory Flash = 2GB Standard
Display 7 inch 800×480 Color Display
Keyboard Touch Screen
Pressure Input 0-120 Psi
Operating Temp. 32°F to 122°F (0°C to +50°C)
Sensor Type Integrated in head
Handpiece Cord Length 25 Ft (7.7m)
Electrical Input 100-240V, 50/60 Hz, 3.0 A