FlapSpeed® PRO for Rotary Flapper Peening
The FlapSpeed® PRO with Integrated Saturation Curve Solver, meeting BAC5730-2 rev D
Shockform is the proud manufacturer (OEM) of the FlapSpeed® PRO
The Only closed loop RPM controller designed specifically for Rotary Flapper Peening and meeting Boeing BAC5730-2 rev D, new method A
The new completely re-designed FlapSpeed® PRO offers many significant improvements over our older models. The most notable improvement is the incorporation of a saturation curve solver in the control software. Generating a saturation curve to ensure proper intensity has never been easier and faster. The FlapSpeed PRO also features a much smaller handpiece grinder along with a 25 ft (7.7 m) cord for increased flexibility. The interior includes a foam with space for flaps, mandrels, magnetic block, magnifier, almen gage and almen strips. The complete unit is now much smaller at 27 lbs (12.3 kg) fully loaded and it travels very comfortably with its integrated wheels and handle.
FlapSpeed® PRO (FPK-PRO-104)
Includes:
– Meets and exceeds all existing Flapper Peening Requirements (SAE AMS2590, SAE AS2592, Nadcap, Boeing BAC5730-2 rev D and all OEM and Military Requirements)
– Large robust 5.7 inch (145mm) QVGA color touch screen user interface
– Integrated Saturation Curve Solver with 2 types of magnetic correction (3M/SAE AMS2590 and 0.77)
– Small and powerful handpiece grinder with 25 ft (7.7m) cord
– Optimal rotational speed maintained at all times
– Automatically stops and sounds an alarm if process limits not respected
– Records critical process data to USB key
– Stopwatch and Countdown timer
– Multiple Languages and Measurement Units
– Certificate of Calibration and User Manual
– Electrical supply from 110V to 220V, 50-60Hz
– 10x magnifier
– 100 Almen strips, 10 Flaps (9/16×1 1/4), 1 mandrel for 9/16×1 1/4 flaps and 1 magnetic block
– Also includes 1 TSP-3B Almen Gage
* A single handpiece is included in the kit. An additional handpiece may be purchased separately.
FlapSpeed® PRO (FPK-PRO-103)
Includes:
– Meets and exceeds all existing Flapper Peening Requirements (SAE AMS2590, SAE AS2592, Nadcap, Boeing BAC5730-2 rev D and all OEM and Military Requirements)
– Large robust 5.7 inch (145mm) QVGA color touch screen user interface
– Integrated Saturation Curve Solver with 2 types of magnetic correction (3M/SAE AMS2590 and 0.77)
– Small and powerful handpiece grinder with 25 ft (7.7m) cord
– Optimal rotational speed maintained at all times
– Automatically stops and sounds an alarm if process limits not respected
– Records critical process data to USB key
– Stopwatch and Countdown timer
– Multiple Languages and Measurement Units
– Certificate of Calibration and User Manual
– Electrical supply from 110V to 220V, 50-60Hz
– 10x magnifier
– 100 Almen strips, 10 Flaps (9/16×1 1/4), 1 mandrel for 9/16×1 1/4 flaps and 1 magnetic block
* A single handpiece is included in the kit. An additional handpiece may be purchased separately.
FlapSpeed® PRO (FPK-PRO-102)
Includes:
– Meets and exceeds all existing Flapper Peening Requirements (SAE AMS2590, SAE AS2592, Nadcap, Boeing BAC5730-2 rev D and all OEM and Military Requirements)
– Large robust 5.7 inch (145mm) QVGA color touch screen user interface
– Integrated Saturation Curve Solver with 2 types of magnetic correction (3M/SAE AMS2590 and 0.77)
– Small and powerful handpiece grinder with 25 ft (7.7m) cord
– Optimal rotational speed maintained at all times
– Automatically stops and sounds an alarm if process limits not respected
– Records critical process data to USB key
– Stopwatch and Countdown timer
– Multiple Languages and Measurement Units
– Certificate of Calibration and User Manual
– Electrical supply from 110V to 220V, 50-60Hz
– 10x magnifier
* A single handpiece is included in the kit. An additional handpiece may be purchased separately.
Boeing document that explains that electrical power tools such as the FlapSpeed® PRO are acceptable in Maintenance, Repair and Overhaul (MRO) facilities once defueled airplane are considered fire safe.
Accessories
Because of the high volume of our sales, we offer very competitive prices on all Flapper Peening products such as flaps, mandrels, magnetic blocks (TC330 products 3M), Almen Gage and Almen Strips. All products come with a certificate of conformity
| Product: Monitors | Picture | Model No. |
|---|---|---|
| Additional Handpiece Grinder – Straight |  |
(FGR-PRO-00) |
| Additional Handpiece Grinder – 90 Deg. |  |
(FGR-PRO-90) |
| Magnetic Strip Holder 2″ X 7″ X 1″ |  |
(FPMagnetic-1000) |
| 9/16″ X 1″ Roto Peen Flap |  |
(FLAP-100) |
| 9/16″ X 1-1/4″ Roto Peen Flap |  |
(FLAP-125) |
| 1″ X 2″ Roto Peen Flap |  |
(FLAP-200) |
| Mandrel 7212 for 9/16″ X 1″ Flap |  |
(FPM-100-3) |
| Mandrel 7210 for 9/16″ X 1-1/4″ Flap |  |
(FPM-125-3) |
| Mandrel 7211 for 1″ X 2″ Flap |  |
(FPM-200-3.5) |
| Almen Gage |  |
(FPG-1000) |
| Almen Strips |  |
(Strips A-1) |
FlapSpeed® PRO Features:
Screenshots
Data Output
FlapSpeed® PRO Specifications
| Controller Dimensions | L22.0″ × W14.0″ × H9.0″(L559mm × W356mm × H229mm) |
| Controller Weight | 21 lbs (9.5 Kg) empty, 27 lbs (12.3 kg) fully loaded |
| Protection | Weather proof Impact resistant NK-7 Resin Exterior |
| CPU | TI AM3517 |
| Control Signal | Closed Loop Feedback using Proprietary Control Software |
| Response Time | 0.3 to 0.5 sec |
| Repeatability | +/- 50 RPM |
| RPM Monitoring | Continuous |
| Alarm | Ajustable when RPM is out of range |
| User Input curves | Almen Intensity vs. RPM for 5 operators |
| Data Recording | Yes, through included 2 Gb. Memory key |
| Real-Time Clock | Yes |
| Brightness Adjustment | Yes |
| Calibration Setup | Yes |
| Memory | Flash = 256Mb DDR2 |
| Display | 5.7 inch QVGA Color Display |
| Keyboard | Touch Screen |
| Motor Type | Brushless |
| Motor Input | 3.0 amp DC |
| Operating Temp. | 32°F to 122°F (0°C to +50°C) |
| Sensor Type | Integrated in motor |
| Handpiece Cord Length | 25 Ft (7.7m) |
| Electrical Input | 100-240V, 50/60 Hz, 3.1A |
Partial list of companies already using the FlapSpeed® Controller
Quotes from a few clients…
“I strongly recommend Shockform Aeronautique for flapper peening equipment. I personally consider them to be the most experienced and knowledgeable team on the Flapper Peening Process. I currently have (2) of the FlapSpeed® units in-house that i use daily on all projects and all types of material with great success. The FlapSpeed® units are very durable and easy to use.
I have developed a great working relationship with the Shockform team. The support that they afford me is far above my expectations. They can also provide certified training for any personnel that would require it.”
– Harold Camden, GKN Aerospace
“I have begun running a profile and the equipment works great. The packaging , traveling case and presentation of the unit is impressive. Great Job.”
– Troy, Sonaca
“We are pleased to inform you that we are very happy to use your FPK-A103 Deluxe kit that we ordered last year and we are planning to enlarge our scope by buying 90 degree Air Grinder (FGR-090).”
– Hasan, Turkish Air Lines
“The RPM control equipment control helps us meet the requirement of maintaining the RPM.”
– James, US Army
“… (The FlapSpeed® Controller) not only takes a lot of operator variability out of the process, but also allows their supervisors to sleep better at night.”
– John, Nadcap Auditor
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